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PCB, Hardware & Embedded Engineering

Clearly defined engineering work packages and complete electronics development for industrial applications.

Systemarchitektur und Hardware-Design für industrielle Elektroniksysteme

PCB & Circuit Development

Schematic and PCB development with traceable component selection and clear manufacturing data.

  • Circuit design & schematic capture
  • PCB layout & multilayer design
  • Component selection & BOM
  • Design review, revision, DFM/DFT
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Impedanzkontrolliertes High-Speed PCB-Layout nach IPC-Richtlinien

Embedded Hardware

Microcontroller and interface hardware for robust industrial embedded systems.

  • STM32 & other MCU platforms
  • Sensor & analog interfaces
  • CAN, SPI, I²C & UART
  • Ethernet, USB & power management
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Embedded Firmware-Entwicklung für STM32 und ESP Mikrocontroller

Power Electronics

Switching and power-supply electronics with attention to losses, protection, sensing and EMC-relevant current paths.

  • MOSFET & gate-driver circuits
  • DC/DC power supplies
  • Current & voltage sensing
  • Protection & power management
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Elektronik-Prototyping mit Signal-Integritätsanalyse und EMV Pre-Compliance

Prototypes & Hardware Debugging

Systematic bring-up, measurement and fault analysis across circuitry, PCB and hardware–firmware interaction.

  • Board bring-up
  • Measurement & fault analysis
  • Schematic & PCB review
  • Revision & prototype optimization
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Elektronikentwicklung und technische Systemintegration

Engineering Packages & System Integration

Theves Energy delivers clearly defined electronics packages or complete hardware projects – independently or as an extension of your team.

  • Subsystem development
  • Additional engineering capacity
  • Technical interface coordination
  • Documentation & handover
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Entwicklungsprozess

Structured development process

We tailor the workflow to the project: from requirements and architecture through prototypes and reviews to documented handover.

0
PHASE 0

Requirements & Architecture

Requirements engineering and system conception.

Anforderungsanalyse und Systemarchitektur-Planung für Elektronikentwicklung

In this phase, we define the system requirements and develop the fundamental concept. We select critical core components (BOM), define interfaces, and create an initial block diagram. The goal is a solid system architecture that minimizes technical and economic risks early on.

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EVT-Prototypenentwicklung und Hardware Bring-Up im Elektroniklabor

In the EVT phase, we combine 'looks-like' and 'works-like' into one form factor using production-intent materials for the first time. We identify design issues through rigorous functional, performance, and reliability testing. In parallel, we develop custom firmware to directly support hardware bring-up.

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Design Validation Test — Qualifizierung serienreifer Elektronik-Baugruppen

DVT verifies mass production yields with a single, production-worthy design. We qualify the first hard tools for every component. The goal is to ensure high reliability during assembly on the production line and to resolve any remaining sources of failure.

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Production Validation Test — End-of-Line Testing unter Serienbedingungen

PVT is the final step before scaling. Units built here are intended to be sold to customers (provided they pass all tests). We verify production yields at mass production speeds, train operators, and ensure all End-of-Line (EoL) test stations function smoothly.

4
Serienüberleitung — Gerber-Daten und NPI-Handover an EMS-Fertigung

The final step of our development is the seamless transition to manufacturing. We provide you with the complete, verified data package (Gerber files, ODB++, BOM, Pick & Place, 3D CAD). Furthermore, we support your EMS provider during the New Product Introduction (NPI) process, clarify Design for Manufacturing (DFM) details, and assist in defining the End-of-Line (EoL) testing environment.

Define the right engineering scope

We assess whether a complete hardware project or a clearly defined work package best fits your current situation.

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